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AthletiPack's 1st Craft Show

AthletiPack Team

We've made 500+ packs for hundreds of customers

Assembling the first backpack project in 2021

About Athletipack

Our mission: to create packs that comfortably carry life's adventures.

We started with a vision of creating a functional, practical pack that used an elastic style webbing.

It needed to be elastic because elasticity is fundamental to how we move in our daily lives. Our bodies are constantly adapting to our environment through expansion, contraction, rotation, etc.

I saw how this principle was applied in backpack sternum straps and thought about ways to incorporate this into a pack.

Elastic on Backpack Sternum Straps = Easier Breathing
 

Feeling inspired, I ordered buckles off Amazon and got some fabric from my local Michael's to get started. 

Using very crude methods and some elastic bands I had on hand, I came up with this design:

It was a pain to put on and there were no ways to adjust tension, but it was a start! 
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I went to the drawing board and hired some Industrial Designers on Fiverr to help visualize the product.
Drawing by ConceptDesignIt
Drawing by Ridloikhwandia
  
After spending a few months on the designs, I was ready to start making packs
I snagged a used Singer Heavy Duty on Facebook Marketplace for 80 bucks and made my first zipper pouch using the Zipper Pouch Kit from RipstopBytheRoll.
  
Eventually, I found the MYOG(Make Your Own Gear) Community on Reddit and learned from people who make packs as a full time job.
This is how I got in touch with one of my mentors, Matt from RedPawPacks.
 
Me and Matt at his Colorado Workshop
From learning basic sewing techniques, providing feedback, and seeing how all the components are organized, it was a life changing experience!  
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Equipped with newfound confidence in my sewing skills, I made the next AthletiPack prototype and came up with this:
 
 
It worked but had a few problems:
  1. The webbing was difficult to adjust. You had pull it backwards towards the central ring to tighten.
  2. It was hard to put on. You either had to slip it over your head like a T-shirt or disconnect the buckles on one side and put it on like a jacket.
  3. It used ladderlocks and regular webbing which defeated the point of using elastics.
  4. The phone holder was exposed and didn't work every time.

The first problem I attacked in the next prototype was the adjustment method.

While testing out different elastic webbing designs, I figured out how to make the shock cord adjustable by forming a loop around a keyring and closing the loop using a cordlock. 

 Adjusting Tension on the Elastic Webbing Assembly
 
75% Smaller and Included Divider for Phone
 
Mom testing out the AthletiPack Prototype 
Based upon feedback from others and my own experience testing the pack, I had a good feeling it really hit a "Goldilocks Zone" as a small, simple EDC pack. I began making different variations and styles, such as the AthletiPack Lite, and AthletiPack Tactical. 
Build Your AthletiPack!

AthletiPack Tactical On Person
Build Your AthletiPack Tactical!

After listening to more feedback, we started including add-on options to our "Build Your AthletiPack" Page. 

 Top left to Bottom Right: Doggie Bag Dispenser, Reflective Tape, Ventilation Panel, Pen Holder

Please note that we are always looking to expand our add on options, so please reach out to us if you have ideas to satisfy the carry needs for your specific niche/use case. 

Clear Front Panel: Allows phone to work as Body Cam or "Go-Pro" using Phone
Molle Attachment System Sewn onto Front Panel

The Future of AthletiPack

We are in the process of scaling production in our workshop in Suffolk, Virginia. We've built up a stock and gotten our lead time for custom packs down to 4 to 7 days.

We're signed up to participate in various craft fairs, farmers markets, and trade shows throughout 2023.   

Behind the scenes, we're working on bringing Mass Manufactured AthletiPacks to market mid to late 2023. Sign up for our newsletter to stay posted on our Kickstarter Launch!

Sneak Peek of the Mass Manufactured AthletiPacks
AthletiPack Lite Prototype from Manufacturer Tory Sports

Building AthletiPacks

Our mission at AthletiPack is to create packs that comfortably carry life's adventures. Support us on this mission by sharing this message with your friends and family, subscribing to our newsletter, and following us on social media.

Thanks for taking the time to read about our story and we hope you get value from AthletiPack.

AthletiPack Rap

 AthletiPack at the Blox

 

 Trent Hughes
 
 Owner- AthletiPack
 
 Trent@Athletipack.net
 
 www.AthletiPack.net 

 

AthletiPack started with a simple, but persistent problem. Trent Hughes, a passionate outdoor enthusiast and trainer grew tired of the one-strap fanny packs bouncing anytime he did something active. Pockets were useful, but he knew there was a better way to keep his essentials secure and centralized.

Drawing from his experience training the human body, Trent began making prototypes of an elastic harness system. After lots of iterations, the first elastic webbing was born. Lightweight, comfortable, and resilient under high tension, this new design solved the problem in a unique way.

With the webbing design sorted, it was time to start making packs! Rather than go the route of overseas manufacturing, Trent decided to take things into his own hands and learn how to sew. With the help of mentors (and subreddit r/MYOG), Trent made dozens of AthletiPacks and gave them away to family and friends. He continually listened to feedback and refined the product, adding features such as the bottle holder, internal stretch pocket, RFID and other add ons from requests. What started in 2021 as a small side project out a spare room has now grown into a thriving business, with our US workshop making over 500 packs and counting.

Whether you’re a seasoned runner, an avid hiker, or someone who simply needs a reliable pack for your daily commute, AthletiPack is here to keep you moving forward. We offer custom work and are always coming out with new features, products, and add-ons. Together, with your feedback and support, we’re excited to continue innovating and crafting gear that enhances every adventure.

Have an idea you want made? Looking for modifications to existing products? Need a tech pack but don't know where to start?

Book a free 15 min consultation with me to help make your perfect pack a reality.

Click here to see image gallery of custom projects we've done.

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